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UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
WASHINGTON, DC 20549
FORM 11-K
ANNUAL REPORT PURSUANT TO SECTION 15(d) OF THE SECURITIES
EXCHANGE ACT OF 1934
     
þ   Annual Report pursuant to Section 15(d) of the Securities Exchange Act of 1934
For the fiscal year ended December 31, 2008
Or
     
o   Transition Report pursuant to Section 15(d) of the Securities Exchange Act of 1934
For the transition period from                  to                
Commission File Number 333-136606, 333-118200 and 333-150572
A.   Full title of the plan and the address of the plan, if different from that of the issuer named below:
BorgWarner Employees Retirement Savings Plan
B.   Name of issuer of the securities held pursuant to the plan and the address of its principal executive office:
BorgWarner Inc.
3850 Hamlin Road
Auburn Hills, MI 48326
Required Information
Item 4.
Financial Statements as of December 31, 2008 and 2007 and for the Year Ended December 31, 2008, Supplemental Schedule as of December 31, 2008, and Report of Independent Registered Public Accounting Firm
 
 

 


 

BorgWarner
Employees Retirement
Savings Plan
Financial Statements as of December 31, 2008
and 2007, and for the Year Ended
December 31, 2008, and Report of Independent
Registered Public Accounting Firm

 


 

BORGWARNER EMPLOYEES RETIREMENT SAVINGS PLAN
TABLE OF CONTENTS
 
         
    Page  
 
       
REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM
    1  
 
       
FINANCIAL STATEMENTS:
       
 
       
Statements of Assets Available for Benefits as of December 31, 2008 and 2007
    2  
 
       
Statement of Changes in Assets Available for Benefits for the Year Ended December 31, 2008
    3  
 
       
Notes to Financial Statements as of December 31, 2008 and 2007, and for the Year Ended December 31, 2008
    4—9  
NOTE:   All schedules required by section 2520.103-10 of the Department of Labor’s Rules and Regulations for Reporting and Disclosure under the Employee Retirement Income Security Act of 1974 have been omitted due to the absence of conditions under which they are required.

 


 

REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM
To the Employee Benefits Committee and
the BorgWarner Employees Retirement Savings Plan
Auburn Hills, Michigan
We have audited the accompanying statements of assets available for benefits of the BorgWarner Employees Retirement Savings Plan (the “Plan”) as of December 31, 2008 and 2007, and the related statement of changes in assets available for benefits for the year ended December 31, 2008. These financial statements are the responsibility of the Plan’s management. Our responsibility is to express an opinion on these financial statements based on our audits.
We conducted our audits in accordance with auditing standards of the Public Company Accounting Oversight Board (United States). Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. The Plan is not required to have, nor were we engaged to perform, an audit of its internal control over financial reporting. Our audit includes consideration of internal control over financial reporting as a basis for designing audit procedures that are appropriate in the circumstances, but not for the purpose of expressing an opinion on the effectiveness of the Plan’s internal control over financial reporting. Accordingly, we express no such opinion. An audit also includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements, assessing the accounting principles used and significant estimates made by management, as well as evaluating the overall financial statement presentation. We believe that our audits provide a reasonable basis for our opinion.
In our opinion, such financial statements present fairly, in all material respects, the assets available for benefits of the Plan as of December 31, 2008 and 2007, and the changes in assets available for benefits for the year ended December 31, 2008 in conformity with accounting principles generally accepted in the United States of America.
/s/ DELOITTE & TOUCHE LLP
Detroit, Michigan
June 1, 2009

 


 

BORGWARNER EMPLOYEES RETIREMENT SAVINGS PLAN
STATEMENTS OF ASSETS AVAILABLE FOR BENEFITS
AS OF DECEMBER 31, 2008 AND 2007
(In thousands)
 
                 
    2008     2007  
 
               
ASSETS:
               
Participant-directed investments in BorgWarner Inc. Retirement Savings Master Trust (“Master Trust”)
  $     $ 102,523  
Participant loans
          2,553  
 
           
 
               
Investments
          105,076  
 
               
Participant contributions receivable
          98  
Company contributions receivable
          35  
 
           
 
               
ASSETS AVAILABLE FOR BENEFITS AT FAIR VALUE
          105,209  
 
               
Adjustments from fair value to contract value for fully benefit-responsive investments
          (98 )
 
           
 
               
ASSETS AVAILABLE FOR BENEFITS
  $     $ 105,111  
 
           
See notes to financial statements.

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BORGWARNER EMPLOYEES RETIREMENT SAVINGS PLAN
STATEMENT OF CHANGES IN ASSETS AVAILABLE FOR BENEFITS
FOR THE YEAR ENDED DECEMBER 31, 2008
(In thousands)
 
         
ADDITIONS TO ASSETS:
       
Loan interest payments
  $ 200  
Contributions from participants
    3,167  
Contributions from the Company
    3,113  
 
     
 
       
Total additions
    6,480  
 
     
 
       
DEDUCTIONS FROM ASSETS:
       
Investment loss from the Master Trust
  $ 35,605  
Net transfers to other BorgWarner Inc. plans
    64,846  
Participants’ withdrawals
    11,000  
Administrative expenses
    140  
 
     
 
       
Total deductions
    111,591  
 
     
 
       
NET DECREASE
    (105,111 )
 
       
ASSETS AVAILABLE FOR BENEFITS — Beginning of year
    105,111  
 
     
 
       
ASSETS AVAILABLE FOR BENEFITS — End of year
  $  
 
     
See notes to financial statements.

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BORGWARNER EMPLOYEES RETIREMENT SAVINGS PLAN
NOTES TO FINANCIAL STATEMENTS
AS OF DECEMBER 31, 2008 AND 2007, AND FOR THE YEAR ENDED DECEMBER 31, 2008
 
1.   DESCRIPTION OF PLAN
 
    The following description of the BorgWarner Employees Retirement Savings Plan (the “Plan”) provides only general information. Participants should refer to the Plan document for a more complete description of the Plan’s provisions.
 
    General — The Plan was established on July 1, 1989 as the BorgWarner Dixon Plant Retirement Savings Plan. Effective June 17, 1996, the Plan was renamed as the Borg-Warner Automotive Air/Fluid Systems Corporation Retirement Savings Plan and later changed to the BorgWarner Air/Fluid Systems Inc. Retirement Savings Plan effective May 22, 2000. Effective December 1, 2003, the Plan was renamed as the BorgWarner Employees Retirement Savings Plan and the BorgWarner TorqTransfer Systems Inc. Retirement Savings Plan (the “TorqTransfer plan”), the BorgWarner Cooling Systems Inc. Retirement Savings Plan (the “Cooling Systems plan”), the BorgWarner Turbo Systems Inc. Retirement Savings Plan (the “Turbo Systems plan”), and the BorgWarner Medallion Retirement Savings Plan (the “Medallion plan”) were merged into the Plan. The Plan, which participates under the BorgWarner Inc. Retirement Savings Master Trust (the “Master Trust”), is sponsored by BorgWarner Inc. (the “Company” or the “Corporation”).
 
    The Plan was established as a defined contribution plan under Section 401(a) of the Internal Revenue Code (IRC), designed to provide eligible employees of the Company with systematic savings and tax-advantaged long-term savings for retirement. The Corporation has assigned the Employee Benefit Committee (the “Committee”) to oversee the Plan and the Master Trust.
 
    The Committee appointed T. Rowe Price Retirement Plan Services, Inc. and T. Rowe Price Trust Co. (the “Trustee”) to perform the administrative, investment, and trustee services for the Plan and the Master Trust.
 
    The Plan is subject to the provisions of the Employee Retirement Income Security Act of 1974 (ERISA).
 
    2008 Plan Merger — On December 31, 2008, the Plan was amended to merge the Plan into the BorgWarner Inc. Retirement Savings Plan (“the Surviving Plan”), and provided that the assets attributable to the Plan be transferred and merged with those of the Surviving Plan effective as of the start of business on December 31, 2008. Each Plan participant has an accrued benefit in the Surviving Plan that is no less than his or her accrued benefit under the Plan immediately prior to the merger. All Plan assets were transferred to the Surviving Plan on December 31, 2008.
 
    Eligibility — Employees of the Company, or a subsidiary of the Company, provided the plant at which the employee works has adopted the Plan, are immediately eligible to start making employee contributions as of their date of hire.
 
    Participants’ Accounts — Individual accounts are maintained for each Plan participant. Each participant’s account is credited with the participant’s contributions, the Company’s matching contributions and an allocation of Plan earnings, and charged with withdrawals and an allocation of Plan losses. Allocations are based on participant earnings or account balances. The benefit to which a participant is entitled is the benefit that can be provided from the participant’s vested account, including:

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    Company Retirement Account — The Company makes contributions as a percentage of a participant’s compensation, based on years of vested service and age, to this account on behalf of each eligible participant. No employee contributions are made to this account.
 
    Savings Account — Participants may voluntarily contribute from 1% to 28% of their compensation to this account, subject to IRC limitations. Pretax deferrals into this account are limited to 12% for highly compensated employees. New employees are automatically enrolled at 3% upon completing 60 days of service, unless they elect not to participate or they elect a different percentage rate. The Company makes contributions equal to 100% of the first 3% of participant pre-tax contributions.
 
    Retiree Health Account — Participants may voluntarily contribute from 1% to 3% of their compensation to this account, depending on their date of hire and when their location adopted this provision of the Plan. The Company makes contributions equal to 100% of participants’ contributions to this account, up to $500 per year. No after-tax contributions are allowed.
 
    Investment Options — Participants elect to invest their account balances (including current and accumulated contributions, current and accumulated Company contributions on behalf of participants and earnings) into various investment options offered by the Plan, including collective trust funds, mutual funds, stable value fund, money market fund, and the BorgWarner Inc. Stock Fund.
 
    Vesting — Fund assets attributable to voluntary participant contributions are fully vested at all times. Fund assets attributable to Company contributions vest 100% upon: three years of vested service; or permanent disability, death or attaining age 65 provided the participant is employed by the Company on that date.
 
    Withdrawals — While a participant is employed, no hardship withdrawals may be made from the Company Retirement Account or the Retiree Health Account. Hardship withdrawals may be made from the Savings Account at participants’ discretion subject to certain limitations. Distribution of benefits is made upon retirement, death or other termination of employment as permitted by the Plan and by ERISA regulations. Participants may elect to receive distributions in installments or a lump sum.
 
    Loans — Participants may borrow from their Savings Account a minimum of $500 and a maximum of the lesser of (a) 50% of the vested balance or (b) $50,000 reduced by the highest outstanding loan balance in the last 12 months.
 
    Loan terms range from six months to five years, with interest charged at the rate established by the Trustee for similar loans on the origination date. At December 31, 2008, there were no loans outstanding. All assets of the Plan were transferred to the BorgWarner Inc. Retirement Savings Plan at December 31, 2008.
 
    Forfeited Accounts — At December 31, 2008 there were no forfeited nonvested accounts. At December 31, 2007 there was $320,000 in forfeited nonvested accounts. During the year ended December 31, 2008, employer contributions were reduced by approximately $205,000 from forfeited nonvested accounts.
 
2.   SUMMARY OF SIGNIFICANT ACCOUNTING POLICIES
 
    Basis of Presentation — The financial statements of the Plan are prepared under the accrual method of accounting and in accordance with accounting principles generally accepted in the United States of America (GAAP).

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    Investment Valuation —The Master Trust’s investments are recorded at fair value, based upon the last traded or current bid prices in active markets. Where there are no readily available last traded or current bid prices, fair value estimation procedures used in determining asset values might cause differences from the values that would exist in a ready market due to the potential subjectivity in the estimates. Equities and mutual funds are valued based on quoted market prices on national exchanges.
      Collective Trust Funds — The Collective Trust Funds are valued on a unit value basis either on a monthly or quarterly basis by the fund manager or general partner, and are reviewed by the Master Trust’s fiduciaries for reasonableness. The fair values of these investments are determined by reference to the respective fund’s underlying assets, which are primarily marketable equity and fixed income securities. In the event that a fund manager’s or general partner’s valuation is not deemed reasonable, fair value is determined by the fair valuation policies prescribed by the Master Trust agreement.
 
      Stable Value Fund — The contract value of the T. Rowe Price Stable Value Common Trust Fund (SVF) of the Master Trust was approximately $144,248,000 at December 31, 2007. The fair value of the SVF was approximately $145,106,000 at December 31, 2007. The crediting interest rate was 4.7% at December 31, 2007. Crediting interest rates are influenced by the yield and any gain or loss on investment contracts underlying the SVF. The yield on the SVF is an average of the crediting rates of interest for the underlying investment contracts of the SVF. SVF yields change daily. The fair value of the SVF is determined based on the fair value of the underlying assets in the funds on the close of business on the valuation date. There are no reserves against contract value for credit risk of the contract issuer or otherwise.
 
      BorgWarner Inc. Common Stock Fund — BorgWarner Inc. common stock is valued at the closing price reported on the New York Stock Exchange Composite Listing.
 
      Mutual Funds — Mutual Funds are investment vehicles stated at fair value based on quoted market prices reported by the Trustee.
 
      Money Market Fund — The Money Market Fund invests in high-quality short-term securities with maturities of 13 months or less. The fund is an investment vehicle valued using $1 for the net asset value. The fund is stated at fair value, based on the fund’s underlying assets, as reported by the Trustee.
 
      Participant Loans — Loans to plan participants are valued at cost plus accrued interest, which approximates fair value.
    Estimates — The preparation of financial statements in conformity with GAAP requires Plan management to make estimates and assumptions that affect the reported amounts of assets available for benefits as of the date of the financial statements, and the reported amounts of changes in assets available for benefits during the reporting period. Actual results could differ from those estimates.
 
    Risks and Uncertainties — The Plan utilizes various investment instruments, including a stable value fund, mutual funds, collective trusts, equities and a money market fund. Investment securities, in general, are exposed to various risks, such as interest rate, credit, and overall market volatility. Due to the level of risk associated with certain investment securities, it is reasonably possible that changes in the values of investment securities will occur in the near term and that such changes could materially affect the amounts reported in the financial statements.

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    Administrative Expenses — Transfer taxes and brokerage expenses attributable to the Master Trust assets are charged to the applicable fund as a reduction of the return on that fund. Any other expenses incurred with respect to Master Trust administration are charged to participant accounts, where applicable, or are paid in such manner as the Company determines, and is in accordance with the plan documents.
 
    Payment of Benefits — Benefits are recorded when paid. There were no amounts allocated to accounts of persons who had elected to withdraw from the Plan but had not yet been paid at December 31, 2008 and 2007.
 
    Transfers — Other entities of the Corporation sponsor defined contribution plans, besides the Plan. When an employee transfers to any other BorgWarner entity covered by a different BorgWarner-sponsored plan, that participant’s account balance is transferred to the corresponding plan.
 
3.   EXEMPT PARTIES-IN-INTEREST TRANSACTIONS
 
    The Master Trust invests in BorgWarner Inc. common stock and makes loans to participants, which are permitted party-in-interest transactions. Certain Master Trust investments are shares of mutual funds and other investments managed by the Trustee and, therefore, these transactions qualify as party-in-interest transactions. Fees paid by the Plan to the Trustee for administrative services amounted to approximately $140,000 for the year ended December 31, 2008, and are included in administrative expenses. Fees paid by the Plan to the Trustee for investment management services were included as a reduction of return earned on each fund.
 
    On November 14, 2007, the Corporation’s Board of Directors approved a two-for-one stock split effected in the form of a stock dividend on its common stock. To implement this stock split, shares of common stock were issued on December 17, 2007 to stockholders of record as of the close of business on December 6, 2007. All prior year share amounts disclosed in this document have been restated to reflect the two-for-one stock split.
 
    At December 31, 2008 the Master Trust did not hold any BorgWarner Inc. common stock, the sponsoring employer, on behalf of the Plan. On December 31, 2008, the Plan was amended to merge the Plan into the Surviving Plan. At December 31, 2007 the Master Trust held approximately 638,000 shares of BorgWarner Inc. common stock, the sponsoring employer, on behalf of the Plan. These shares had a fair value of $30,887,000 at December 31, 2007. During the year ended December 31, 2008, the Master Trust received dividends of approximately $277,000 on BorgWarner Inc. common stock on behalf of the Plan.
 
    The costs and expenses incurred by the Trustee under the Plan and the fee charged by the Trustee are charged to the Plan. The Company has the right to be reimbursed each year from the Plan for the cost to the Company of bank fees and auditing fees.
 
4.   TAX STATUS
 
    The Plan obtained a favorable determination letter, dated March 31, 2009, in which the Internal Revenue Service (IRS) stated the Plan complied with applicable requirements of the IRC. The Company and the Plan administrator believe that the Plan is currently designed and operated in compliance with the applicable requirements of the IRC and the Plan and related trust continue to be tax-exempt.

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5.   RECONCILIATION OF FINANCIAL STATEMENTS TO FORM 5500
 
    The following is a reconciliation of assets available for benefits per the financial statements to the Form 5500 as of December 31, 2007 (in thousands).
         
Assets available for benefits per the financial statements
  $ 105,111  
Adjustment from contract value to fair value for fully benefit-responsive investments
    98  
 
     
 
 
Assets available for benefits per the Form 5500
  $ 105,209  
 
     
    For the year ended December 31, 2008, the following is a reconciliation of net investment loss per the financial statements to the Form 5500 (in thousands):
         
Total investment loss from the Master Trust per the financial statements
  $ 35,605  
Change in adjustment from contract value to fair value for fully benefit-responsive investments
    98  
 
     
 
       
Net investment loss from the Master Trust investment account per the Form 5500
  $ 35,703  
 
     
6.   VOLUNTARY COMPLIANCE RESOLUTION
 
    For the 2004 through 2007 Plan years, the Company excluded certain forms of compensation from eligible compensation in applying participants’ deferral elections and in calculating employer matching and profit sharing contributions. In order to resolve this issue, the Company filed with the IRS an application under its Voluntary Correction program in 2007. The Company corrected the exclusion by contributing $56,185 to the Plan during 2007. This contribution represents the amount that should have been withheld from affected participants and contributed to the Plan, the Company match associated with these amounts, the Company retirement account contribution, and the estimated earnings that could have been realized had such withholdings and Company contributions occurred (collectively, the “Retroactive Contribution”). On November 16, 2007, a Voluntary Compliance Resolution was filed with the IRS. On April 18, 2009 the Voluntary Compliance Resolution was approved by the IRS.
 
7.   MASTER TRUST INFORMATION
 
    Use of the Master Trust permits commingling of trust assets of a number of defined contribution plans of the Corporation for investment and administrative purposes. Although assets are commingled in the Master Trust, the Trustee maintains supporting records for the purpose of allocating the total investment income of the Master Trust to the various participating plans.
 
    Purchases and sales of securities in the Master Trust are recorded on a trade-date basis. Interest income is recorded on an accrual basis. Dividends are recorded on the ex-dividend date.
 
    On December 31, 2008, the Plan was amended to merge into the Surviving Plan and provided that the assets attributable to the Plan be transferred and merged with those of the Surviving Plan effective as of the start of business on December 31, 2008. Therefore, at December 31, 2008 the Master Trust consisted of the investments of four defined contribution plans sponsored by the Corporation and certain of its entities. At December 31, 2007, the Master Trust consisted of the investments of five defined contribution plans sponsored by the Corporation and certain of it’s entities. The investments held by the Master Trust are valued at fair value at the end of each business day, with the exception of the investments held in the SVF, which are valued at contract value. The total investment loss in the Master

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    Trust is allocated by the Trustee to each participating plan based on the relationship of the interest of each plan to the total of the interests of all participating plans.
 
    At December 31, 2008 the Plan did not have any interest in the assets of the Master Trust. At December 31, 2007, the Plan’s interest in the assets of the Master Trust was 11.47%.
 
    The following tables present the carrying value of investments of the Master Trust as of December 31, 2007, and the components of investment loss for the Master Trust for the year ended December 31, 2008 (in thousands):
         
Fair value of investments:
       
Barclays LifePath Funds
  $ 195,217  
T. Rowe Price Stable Value Common Trust Fund
    145,106  
Barclays Equity Index
    201,659  
BorgWarner Inc. Stock Fund
    152,733  
Harbor International Fund
    75,250  
Barclays US Debt Index
    28,446  
Vanguard Mid-Cap Index
    51,681  
Buffalo Small Cap
    43,267  
T. Rowe Price Prime Reserve Fund
    485  
 
     
 
       
Assets reflecting all investments at fair value
    893,844  
 
       
Adjustment from fair value to contract value
    (858 )
 
     
 
       
Total assets
  $ 892,986  
 
     
 
       
Investment income/(loss):
       
Net appreciation (depreciation) in fair value of investments:
       
Barclays Equity Index
  $ (69,478 )
BorgWarner Inc. Stock Fund
    (84,205 )
Barclays LifePath Funds
    (50,347 )
Harbor International Fund
    (31,690 )
Vanguard Mid-Cap Index
    (20,889 )
Buffalo Small Cap
    (13,452 )
Barclays US Debt Index
    1,513  
T. Rowe Price Stable Value Common Trust Fund
    7  
 
     
 
       
Net depreciation in fair value of investments
    (268,541 )
 
     
 
       
Dividend and interest income:
       
T. Rowe Price Stable Value Common Trust Fund
    6,739  
BorgWarner Inc. Stock Fund
    1,403  
Buffalo Small Cap
    1,241  
Harbor International Fund
    734  
Vanguard Mid-Cap Index
    574  
 
     
 
       
Total dividend and interest income
    10,691  
 
     
 
       
Total investment loss
  $ (257,850 )
 
     

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SIGNATURE
     Pursuant to the requirements of the Securities Exchange Act of 1934, the committee has duly caused this annual report to be signed on its behalf by the undersigned hereunto duly authorized.
Plan Name: BorgWarner Employees Retirement Savings Plan
         
     
By:   /s/ Timothy M. Manganello      
  Name:   Timothy M. Manganello     
  Title:   Member Retirement Savings Plan Committee     
 
     
By:   /s/ Robin J. Adams      
  Name:   Robin J. Adams     
  Title:   Member Retirement Savings Plan Committee     
 
     
By:   /s/ Jeffrey L. Obermayer      
  Name:   Jeffrey L. Obermayer     
  Title:   Member Retirement Savings Plan Committee     
 
     
By:   /s/ Angela J. D’Aversa      
  Name:   Angela J. D’Aversa     
  Title:   Member Retirement Savings Plan Committee     
 
Date: June 1, 2009
EXHIBIT INDEX
     
Exhibit    
Number   Exhibit Description
23.1
  Consent of Independent Registered Public Accounting Firm

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